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COSMOS: Device burns fuel with almost zero emissions

Tuesday, June 27, 2006


As an intern at COSMOS Online:

A device has been designed to burn natural gas fuel with next to no emission of nitrogen oxides (NOx) and carbon monoxide (CO), which are two of the primary causes of air pollution.

The combustor, called the Stagnation Point Reverse Flow Combustor, significantly reduces NOx and CO emissions in a variety of aircraft engines and gas turbines that burn gaseous or liquid fuels. It burns fuel with NOx emissions below 1 parts per million (ppm) and CO emissions lower than 10 ppm, significantly lower than emissions produced by other combustors.

Attaining ultra low emissions has become a top priority for combustion researchers as U.S. federal and state restrictions on pollution continuously reduce the allowable levels of NOx and CO produced by engines, power plants and industrial processes.

"We must burn fuel to power aircrafts and generate electricity for our homes. The combustion community is working very hard to find ways to burn the fuel completely and derive all of its energy while minimising emissions," said Ben Zinn, a key collaborator on the project at the Georgia University of Technology, USA. "Our combustor has an unbelievably simple design, and it would be inexpensive to make and inexpensive to maintain."

The combustor burns fuel in low temperature reactions that occur over a large portion of the combustor. By eliminating all high temperature pockets through better control of the flow of the reactants and combustion products within the combustor, the device produces far lower levels of NOx and CO and avoids acoustic instabilities that are a problem in current low-emissions combustors.

Existing low-emission combustors premix fuel with a large amount of swirling air flow prior to injection into the combustor. This requires complex and expensive designs, and the combustion process often excites instabilities that damage the system.

The Stagnation Point Reverse Flow Combustor eliminates the complexity associated with premixing the fuel and air by injecting the fuel and air separately into the combustor while its shape forces them to mix with one another and with combustion products before ignition occurs.

The combustor was originally designed for NASA, for use in aircraft engines and power-generating gas turbines that must stably burn large amounts of fuel in a small volume over a wide range of power settings (or fuel flow rates). But the design can be adapted for use in a variety of applications, including something as large as a power generating gas turbine or as small as a water heater in a home. Current research is addressing issues that may arise from varying design parameters, such as combustor geometry, fuel, or inlet and operating pressure.

"We wanted to have all the clean-burning advantages of a low temperature combustion process while burning a large amount of fuel in a small volume," Zinn said.

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